Commercial Building Concrete Floor Restoration

Client: Large Academic Institution
Project Type: Commercial Concrete Restoration
Location: Student Recreation Building
Timeline: Same Day Completion

Project Overview:

While remodeling a large room in the university student recreation building, we found serious problems with the concrete floor. The floor had experienced severe cracking and settling over years of usage. In the current state, it was unsuitable for a new flooring system the customer planned to install.

Leveling and stabilizing the concrete was important. This would keep the new flooring system strong.

Key Challenges:

  • Cracking and Settling: The old concrete surface was damaged. It needed a solution for both leveling and stabilization.
  • Flooring Requirements: The new flooring system required a specific degree of levelness to ensure long-term performance and durability.
  • Urgent Timeline: The project was time-sensitive. We needed a solution that we could implement quickly to avoid delays in the remodeling.

Considered Solutions:

  1. Self-Leveling Compound: Builders tried this method before, but it failed because of underlying structural issues. This caused ongoing floor instability.
  2. Complete Concrete Removal and Re-Pouring: We ruled out this option because it was too expensive. It would also cause downtime in the area and affect the project timeline.
  3. Polyurethane Foam Injection: LevelUp Concrete Solutions recommends this method. It fixes the main problem of the floor failure. This approach stabilizes the ground and lifts the floor back to level.

The LevelUp Solution:

LevelUp Concrete Solutions proposed using a high-density polyurethane foam. This will help solve the main structural problems. The team will also meet the project’s tight schedule. This method had two main benefits:

  1. It would lift the sunken areas back to level.
  2. It would also stabilize the existing concrete to stop future settlement. This solution was ideal given the urgency, cost considerations, and the long-term desire of the project.

These additional benefits just added to the LevelUp approach:

  • Speed of Implementation: The team looked at the work area and prioritized the project because of the customers’ timeline. They finished the work in less than two weeks after the first contact.
  • Cost Efficiency: By not doing a full tear-out and re-pour, the solution saved money and reduced downtime.
  • Long-Term Durability: The use of polyurethane foam ensured that the floor would remain stable, preventing future issues with the new flooring system.

Outcome:

The project was completed within the required timeframe, allowing the customer to proceed with their renovation as planned. The restored concrete floor gave a strong, even base for the new flooring system. This ensured it would last and perform well in the busy student recreation area.

LevelUp Concrete Solutions specializes in fast, efficient residential and commercial concrete restoration. Our team’s focus is on providing custom solutions that address both surface-level issues and underlying structural problems. For more information on how we can help with your next project, visit our Free Estimate page or contact us directly at 317-527-6899.

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